Process instrumentation across the hydrogen value chain

3 ways how KROHNE can support your hydrogen projects ​

Hydrogen is critical to the energy transition as it is a clean, versatile fuel that can significantly reduce greenhouse gas emissions when produced with renewable energy. It serves as an important energy carrier that can store and transport energy from intermittent renewable sources such as solar and wind power.

The hydrogen value chain includes production, storage, distribution, and utilisation. Green hydrogen is mainly produced through electrolysis. The green hydrogen is stored as compressed gas, liquid hydrogen, or in chemical forms such as amoninia. Distribution methods include pipelines, trucks, rail, and shipping. Utilisation spans industrial processes, transportation (fuel cell vehicles), power generation (stationary and portable fuel cells), and residential/commercial heating and power.

Challenges

Process measurement technology that comes into contact with hydrogen must fulfil special requirements. As hydrogen is a small molecule that easily diffuses through materials, the devices must be particularly leak-proof and made of hydrogen-resistant materials to prevent leaks and embrittlement. Austenitic stainless steels or special plastics are often used. They must also be corrosion-resistant, especially in the presence of moist hydrogen.

As hydrogen is highly flammable, the devices must comply with explosion protection requirements (e.g. ATEX, IECEx). They must be able to withstand extreme pressures (up to 1000 bar) and temperatures without losing their function. The measuring devices must remain precise and stable and be calibrated in accordance with international standards. Safety precautions such as emergency shutdowns must be quickly taken to prevent additional risk for example in the event of leaks.

How can KROHNE provide support?

In hydrogen processing, advanced measurement solutions are critical for ensuring both safety and efficiency.

Complete portfolio of instrument technologies

The ALTOSONIC V12 flowmeter, equipped with customised transducer technology, provides a robust and reliable option, offers a robust and reliable option that is resistant to hydrogen embrittlement even at elevated temperatures, making it ideal for hydrogen applications.

However, hydrogen presents unique challenges, such as the diffusion of atomic hydrogen through standard diaphragm seals on pressure transmitters, which can cause gas accumulation and degradation of the system. To address this, KROHNE has developed pressure transmitters with gold-plated diaphragms and ceramic measuring cells, significantly enhancing durability and performance in hydrogen environments.

Customised measurement solutions

KROHNE’s metering systems are deployed throughout the entire hydrogen value chain, from production and pipeline transport to industrial use and storage. Since hydrogen may contain impurities like H2O, O2, CO2, CO, or CH4 depending on its production method, KROHNE metering solutions also analyses the composition of the gas.

Leakage management system for pipeline monitoring

As hydrogen plays an increasingly pivotal role in the energy transition, safe and cost-effective transportation, particularly through pipelines, is vital. Given hydrogen's propensity for leaks and the risk of embrittlement, robust leak detection systems are essential for maintaining the integrity and safety of hydrogen infrastructure.

Contribution to Sustainability

  • Supporting the energy transition through safe and accurate measurement of hydrogen​

  • Increasing efficiency and safety when handling hydrogen​

  • Products in compliance with the regulations and standards of the hydrogen industries

Further Benefits

  • Reliable measurements optimise processes in the hydrogen value-chain, reducing energy use and operational expenses

  • Accurate instrumentation ensures regulatory compliance, preventing costly penalties from leaks or inaccurate reporting.

  • Continuous monitoring prevents equipment stress, extending lifespan and lowering repair costs.

Supporting Sustainability with Precision

Measurement technology is crucial for the entire hydrogen value chain, as it enables precise recording and control of pressure, flow and temperature. It ensures safety in the production, transport and storage of hydrogen. It also helps to increase efficiency and reduce costs by minimising failures and ensuring optimal use of resources.

Related Products, Services & Solutions

Coriolis Masse-Durchflussmessgerät für anspruchsvolle Prozessanwendungen

  • Hochgenau (±0,05% flach), für kryogene bis HT-Medien (-200…+400°C); hält den Messbetrieb bei unterschiedlichen Gasanteilen und komplexen Durchflussbedingungen aufrecht (EGMTM)
  • SIL 2/3; CT: OIML R117, R137, MI-005, MI-002; API, AGA; Hygienezertifikate
  • Flansch: DN10…300 / ½…12", max. PN 160 / ASME Cl 1500
  • 3 x 4…20 mA, HART®7, Modbus, FF, Profibus-PA/DP, PROFINET, EtherNet/IP™, Bluetooth®

Ultraschall-Durchflussmessgerät für die eichpflichtige Messung von Gasen

  • 12-Strahl-Messgerät für die hochgenaue Durchflussmessung von Erdgas
  • CT: OIML R137 (Klasse 0.5), MI-002, AGA9 etc.
  • Zahlreiche Varianten, kostenlose umfassende zustandsbasierte Überwachung (CBM)
  • Flansch: DN100…1600 / 4…64"; max. PN450 / ASME Cl 2500

Mengenumwerter für die eichpflichtige Messung

  • Kostengünstige Lösung dank modularem Design von Hardware und Software
  • Vollfarbiger grafischer Touchscreen für höchste Prozesstransparenz
  • Einfacher Bedienerzugriff für zeitsparende Wartung
  • Längeres Nachkalibrierintervall dank automatischer Leistungsüberwachung

Messlösung für Wasserstoff

  • Ausgezeichnete Messung von reinem Wasserstoff und Wasserstoff/Erdgas-Gemischen
  • Hohe Genauigkeit auch bei niedriger Betriebsdichte
  • Selbstdiagnose für optimale Systemleistung

Related Applications

Applikations-Bericht | Chemie

  • Eichpflichtige Durchflussmessung eines Gasgemisches mit Wasserstoff (H2) und Methan (CH4)
  • Wiederverwendung einer bestehenden Erdgasleitung für den Wasserstofftransport zwischen Industrieanlagen
  • Senkung des Energieverbrauchs um 0,15 PJ, Einsparung von 10.000 Tonnen CO2 pro Jahr

Applikations-Beschreibung | Chemie

  • Ultraschall-Durchflussmessung von H2 aus der Synthesegas-Produktion
  • Zuverlässige und sichere Überwachung der Wasserstoffversorgung für Produktionsanlagen
  • Driftfreie Messung über einen großen dynamischen Messbereich bis 1300 Nm3/h

Applikations-Bericht | Metalle & Bergbau

  • Prozessgasmessung in der Herstellung von Graphitteilen
  • Hervorragende Messgenauigkeit bei geringer Betriebsdichte
  • Zuverlässige Informationen über den Gasverbrauch für ein verbessertes Kostenmanagement

Applikations-Beschreibung | Öl & Gas

  • Zuverlässiges und hochgenaues Messsystem
  • Komplettlösung nach MID MI-002
  • Selbstüberwachung des Messsystems zur Prozessoptimierung

Applikations-Bericht | Metalle & Bergbau

  • Sicherstellung eines konsistenten Wasserstoffdurchflusses zur Reduktion von heißem Wolframoxid zu Wolframpulver
  • Zuverlässige Schwebekörper-Durchflussmessung bei nur 40 mbarg
  • Lokale Anzeige mit direkt ablesbaren Messwerten des Wasserstoffdurchflusses zum Reaktorofen, ohne Hilfsenergie

Applikations-Bericht | Öl & Gas

  • Genaue und konsistente Informationen für die Netzeinspeisung grüner Gase
  • Durchflussmessung von Wasserstoff, synthetischem Methan (SNG), Kohlendioxid und Erdgas
  • Lieferung komplett aus einer Hand, inkl. Instrumentierung, Prüfung, Inbetriebnahme und Schulung
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