Reuse of cleaned produced water in wastewater treatment facility
3 ways how KROHNE Can Support Reuse of Produced Water
Tailored metering skid design and durable components
Advanced custody transfer compliance
Remote monitoring and diagnostics
Produced water is one of the largest by-products of the oil and gas industry, representing a significant volume of wastewater. This water often contains hydrocarbons, salts, and other contaminants, making it unsuitable for direct reuse or disposal without treatment. As industries look for ways to minimise their environmental impact and water usage, the treatment and reuse of produced water are gaining traction globally. Reusing treated produced water in facilities like wastewater treatment plants not only helps reduce the industry’s reliance on freshwater but also aligns with global sustainability goals. KROHNE’s metering systems provide an essential solution for monitoring, measuring, and managing treated produced water, ensuring quality, accuracy, and efficiency in the reuse process.
How does it work?
KROHNE provides advanced, customised metering systems for wastewater treatment facilities handling produced water. These systems are equipped with flow measurement technology tailored to the unique challenges posed by high-salinity and oil-contaminated water. Key to this solution are three distinctive features that ensure the effectiveness, reliability, and accuracy of produced water management:
Tailored metering skid design and durable components
KROHNE’s metering skids, pre-assembled with high-precision flowmeters (e.g., OPTIFLUX 2300) and robust alloy valves, are designed for the harsh conditions of produced water. Built with corrosion-resistant materials and calibrated to international custody transfer standards, these skids handle high-saline content and other contaminants without compromising measurement accuracy.
Image: © BAUER Resources
Advanced custody transfer compliance
KROHNE’s systems meet stringent OIML R49 and MID MI-001 standards, making them ideal for accurate billing and compliance reporting. The metering solution includes a flow computer and control system with real-time diagnostics and reporting capabilities. This ensures that operators can reliably monitor and account for every litre of produced water treated, supporting traceability and regulatory adherence.
Remote monitoring and diagnostics
KROHNE’s SynEnergy software enables remote access and continuous monitoring of metering data. This feature allows operators to view system performance from anywhere, optimising maintenance cycles, enhancing operational efficiency, and reducing the environmental footprint associated with site visits.
Contribution to Sustainability
Conservation of natural water resources : By enabling the reuse of produced water, KROHNE’s solutions help reduce the demand for freshwater in industrial processes.
Waste reduction : Accurate measurement and monitoring reduce waste by ensuring that treated water is used efficiently, lowering disposal requirements.
Lower environmental footprint : The use of corrosion-resistant and long-lasting materials extends equipment life, reducing the frequency of replacements and the environmental impact associated with manufacturing and waste.
Energy savings : KROHNE’s low-maintenance systems minimise the need for energy-intensive interventions, further lowering the carbon footprint of water treatment operations.
Further Benefits
Improved resource management : Precise flow measurement aids in reclaiming valuable resources, such as residual hydrocarbons, that can be reintegrated into the production process.
Reduced operating costs : Enhanced maintenance efficiency and equipment longevity help reduce the costs associated with frequent replacements or repairs.
Compliance and transparency : KROHNE’s solutions ensure compliance with global custody transfer standards, simplifying regulatory reporting and establishing operational transparency.
KROHNE’s innovative metering solutions for produced water reuse offer wastewater treatment facilities an effective way to contribute to sustainable water management, cost savings, and regulatory compliance. By transforming a by-product into a reusable asset, KROHNE supports a circular approach to water use, helping operators in the oil and gas industry move towards more environmentally conscious practices. With the ever-growing need for sustainable solutions in water management, KROHNE continues to lead the way in supporting responsible resource utilisation and reduced environmental impact.